Job Description
Tooling Engineer – Nuclear Robotics & NDE Systems
Location: Lynchburg, VA
Type: Full-Time
Compensation: Competitive (based on experience; typically, $110K–$130K range)
About the Role
We are seeking a Tooling Engineer to support advanced engineering efforts focused on automated inspection systems, robotic tooling, and remote operations within the nuclear industry.
This role plays a key part in supporting nuclear outages, inspections, and maintenance activities, where specialized robotics and automated systems are used in high-radiation and confined environments.
You will work at the intersection of automation, robotics, and nondestructive examination (NDE) to develop, maintain, and improve systems that ensure safe, high-quality inspection and maintenance of critical nuclear components.
Key Responsibilities:
Design, integrate, and support automated inspection tooling and robotic systems used in nuclear environments
Work with cross-functional teams to develop inspection methods, tooling designs, and execution strategies
Support and optimize automated NDE systems, including ultrasonic, eddy current, and visual inspection technologies
Develop scan plans, inspection paths, and automation routines to ensure full coverage and repeatability
Integrate and troubleshoot systems involving:
Robotics (crawlers, pipe robots, ROVs)
Motion control systems and PLCs
Sensors, cameras, and radiation monitoring tools
Support deployment of robotic and remote systems during outages, including:
Inspection robots for piping, vessels, and containment areas
Decontamination and cleaning systems
Remote manipulators and tooling for maintenance work
Perform feasibility studies, testing, and validation of new tooling and automation concepts
Lead troubleshooting and continuous improvement of tooling systems used in field operations
Ensure compliance with industry standards and regulatory requirements
Document system performance, calibration, and maintenance requirements
Support root cause analysis and corrective actions related to inspection or tooling issues
Train technicians and field teams on use of automated equipment
What You’ll Bring
Strong mechanical and automation aptitude with a systems-level mindset
Attention to detail and commitment to quality and safety
Ability to manage multiple technical projects and priorities
Effective communication skills with both technical and non-technical teams
A proactive approach to innovation and continuous improvement
Why This Role Matters
This role directly supports the deployment of advanced robotic and remote technologies used to:
Inspect critical nuclear systems in high-radiation environments
Reduce human exposure and improve safety
Enable efficient outage execution and maintenance operations
Your work will contribute to safe, reliable nuclear power generation and the advancement of clean energy technologies.
We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to HR@insightglobal.com.To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/.
Required Skills & Experience
Required Qualifications
Bachelor’s degree in Mechanical, Electrical, Aerospace, Manufacturing Engineering, or related discipline
Hands-on experience with automation systems, robotics, or motion control platforms
Experience with NDE methods (UT, ET, RT, PT, MT, or similar)
Ability to interpret engineering drawings, specifications, and inspection standards
Strong problem-solving and troubleshooting capabilities
Ability to work cross-functionally with engineering, quality, and field teams
Nice to Have Skills & Experience
Preferred Qualifications
Experience supporting nuclear outages, inspections, or maintenance activities
Familiarity with robotic inspection systems, including:
Pipe crawlers
Submersible ROVs
Radiation mapping or remote inspection platforms
Experience with robot programming (Fanuc, KUKA, ABB, UR)
Knowledge of data acquisition systems and signal processing for inspection technologies
Experience in high-regulatory environments (nuclear, aerospace, defense, or heavy manufacturing)
Benefit packages for this role will start on the 1st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.