Composite Manufacturing Engineer

We are seeking a highly motivated and dedicated Manufacturing Engineer to join our Structures Department. As part of a small, fast-paced, and passionate team you will be instrumental developing the world’s largest liquid fueled all composite rocket and implementing full rate production on our current vehicle and programs.

You will be responsible for developing tooling and fixtures for development programs as well as production programs, driving continuous improvement initiatives, optimizing processes, developing brand new processes, and providing technical expertise to enhance our production capabilities. This role will give you a wide variety of opportunities. This position requires a strong background in engineering, extensive experience with practical problem solving and the ability to learn quickly.

RESPONSIBILITIES
• Lead the design and development of tooling, fixtures, and production equipment necessary for the manufacturing of aerospace composite components. This includes selecting appropriate materials and manufacturing processes to meet specific aerospace industry standards.
• Continuously evaluate and enhance manufacturing processes, tooling, and fixtures to optimize efficiency, quality, and cost-effectiveness. Implement improvements to increase production capacity and reduce cycle times.
• Take ownership of hardware development and production processes, ensuring adherence to schedules and driving continuous improvements.
• Develop and implement innovative solutions for tooling and fixturing to enhance manufacturing efficiency and quality.
• Act as the primary point of contact for all aspects related to part expertise, including understanding intricacies of the hardware and providing guidance on its fabrication.
• Support manufacturing floor operations by actively engaging with production teams to identify areas for improvement and implementing necessary changes.
• Create detailed work instructions and procedures to standardize manufacturing processes and ensure consistency in product quality.
• Lead the resolution of nonconformance issues by assessing root causes and implementing corrective actions to bring parts back into compliance.
• Demonstrate exceptional problem-solving skills and a proactive approach to addressing challenges in a fast-paced environment.
• Work closely with cross-functional teams, including design, manufacturing, and quality, to ensure the seamless integration into the production process.
• Manage and oversee manufacturing programs, ensuring they meet quality, cost, and schedule requirements.
• Identify and address production challenges, implementing effective solutions to ensure the timely delivery of high-quality aerospace components.
• Implement and maintain rigorous quality control measures to meet industry standards and customer expectations.
• Identify cost-saving opportunities and participate in cost reduction initiatives while maintaining product integrity.
• Champion a culture of continuous improvement, driving Lean and Six Sigma principles throughout the manufacturing process.
• Mentor less experienced engineers

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to HR@insightglobal.com.To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/.

• Bachelor's degree in Mechanical Engineering or a related Engineering field.
• 5 years experience in carbon fiber composite aerospace manufacturing
• Strong technical aptitude and ability to quickly become an expert on complex hardware.
• Proficiency in CAD software for developing tooling and fixturing designs.
• Excellent communication skills and ability to collaborate effectively with cross-functional teams.
• Demonstrated track record of driving process improvements and delivering results in a fast-paced environment.
• High level of initiative, self-motivation, and ability to thrive in a dynamic and challenging work environment.
• Excellent problem-solving and analytical abilities.

• 7+ years working in a aerospace manufacturing or engineering environment with a bachelor’s degree in mechanical, aerospace, or similar area.
• Master's degree is a plus.
• Automated Fiber Placement experience
• Quick-turn custom composite tooling design and fabrication
• Six Sigma or Lean manufacturing Black Belt certification

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.