Manufacturing Process Development Engineer

Post Date

Apr 08, 2025

Location

Middletown,
Pennsylvania

ZIP/Postal Code

17057
US
Jun 24, 2025 Insight Global

Job Type

Perm

Category

Engineering (Non IT)

Req #

PHL-773925

Pay Rate

$103k - $154k (estimate)

Job Description

Our client, a global manufacturer of electronic cables and components, is looking to add a Manufacturing and Process Development Engineer to their high-speed cabling department. Manufacturing and Process Development Engineering Teams significantly impact LEANPD-driven new product development projects, driving excellence in existing manufacturing technologies and methods and striving to implement new manufacturing technologies to provide improved process and tolerance control. They act as the binding element between product development and manufacturing engineering, ensuring the effectiveness and efficiency of this critical interface. They support Product Development in optimizing designs and piece parts for manufacturability by realizing sample tooling/products/prototypes. They also design, develop, and qualify tooling and processes to meet quality and production standards, document all processes and tooling in applicable systems, support the supply chain to verify supplier compliance and capability, initiate and implement programs to continuously improve quality, cost and cycle time and adhere to all appropriate specifications, regulatory requirements, and customer requirements. This is a hybrid role in either Harrisburg, PA or El Paso, TX.

Responsibilities:

- Technical leader of process development for high speed cable assembly products used in datacenter, AI and supercomputing applications
- Core responsibilities include Process Definition, Tooling Design/Cost Estimation, Process Qualification, and Exploration of Advanced Manufacturing
- Coordinate and/or Participate in the Design and DFM reviews
- Initiate and document PFMEA, assessing and actively mitigating process risks
- Leadership and troubleshooting in LVM process development, tooling, production, and issues actions.
- Launch project through FACA /QCPC at yield and rate
- Provide detailed process Definition and Requirements to the Automation Team for auto-machine development
- Concept design for core assembly process and tooling, DOE Experiment Design
- Challenge Product Design for Manufacturability and Cost Feasibility.
- Support process transfer and troubleshooting in global cable assembly manufacturing locations as needed

We are a company committed to creating inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity employer that believes everyone matters. Qualified candidates will receive consideration for employment opportunities without regard to race, religion, sex, age, marital status, national origin, sexual orientation, citizenship status, disability, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to HR@insightglobal.com. The EEOC "Know Your Rights" Poster is available here.

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Required Skills & Experience

- Bachelor or above degree and engineering background
- 5+ years in High Speed Cable Assembly process development, automation development, or Cable product design/development experience
- Good teamwork and communication skills
- Skillful in using Auto-cad and Pro/e
- Knowledgeable of quality control and quality issue analysis and improvement.

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.