Process Safety Engineer

Insight Global is seeking a full-time Process Safety / HSE Engineer to support a chemical manufacturing client in West Deptford, NJ, with occasional travel (about once per month) to a non-PSM site in Newark, DE. This role will lead Process Hazard Analyses (PHA), manage Management of Change (MOC) procedures, conduct incident investigations, and provide operational and project support. Responsibilities include owning the event and investigation program, collaborating with maintenance and operations teams to ensure compliance and hazard identification, monitoring workplace conditions, and implementing preventive measures. The engineer will also oversee audits and inspections, lead risk assessments such as HAZOP and LOPA, deliver process safety training, and support external certifications (e.g., RCMS, OSHA VPP, ISO 9001). This position reports directly to the Site HSE Manager. Additional responsibilities are below:

• Implement and maintain Process Safety Management (PSM) elements (e.g., Process Hazard Analysis (PHA), Management of Change (MOC), Mechanical Integrity, Incident Investigation in accordance with OSHA 29 CFR 1910.119 and company policies.
• Ensure site compliance with all relevant process safety regulations and standards.
• Maintain compliance with Risk Management Program (RMP), PSM and Toxic Catastrophe Prevention Act (TCPA) process safety requirements.
• Coordinate facility property insurance carrier (FM Global) visits and inspections.
• Oversee agency and internal compliance inspections or audits of facility process safety and environmental programs.
• Oversee the facility MOC program.
• Lead and participate in PHA, HAZOP studies, Layer of Protection Analysis (LOPA), and other risk assessment activities.
• Conduct required inspections, sampling, audits and reporting to maintain compliance with process safety regulations or requirements.
• Support or lead investigations of process safety incidents, root cause analysis, and development of corrective actions.
• Identify and implement process safety improvements to reduce risk and enhance operational safety.
• Develop and deliver process safety training for site personnel. Promote a strong safety culture across the organization.
• Work closely with operations, engineering, maintenance, and HSE teams to ensure process safety is integrated into all site activities.
• Provide required support to maintain facility external certifications (e.g. RCMS, OSHA VPP, ISO 9001).

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to HR@insightglobal.com.To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/.

• Bachelor’s degree in Chemical or Mechanical Engineering (or other relevant engineering discipline).
• 5+ years of experience in process safety engineering at a PSM-regulated site (chemical, petrochemical, or similar industry).
• Hands-on experience with Process Safety Management (PSM) elements, including PHA, HAZOP analysis, incident investigation, and Management of Change (MOC).

• Familiarity with TCPA (New Jersey-specific process safety requirements).
• Experience with PSM-regulated facilities and Risk Management Program (RMP) sites.
• Professional certifications such as PE, CSP, or CHMM.

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.