Insight Global is looking for a Controls Engineer to join an energy & industrial client in Houston, TX. The role involves developing new and customizing existing PLC programs for discrete manufacturing processes, motion control, and material handling control systems to meet customer-specific requirements. The individual must handle a dynamic workload with minimal supervision and work primarily with Allen Bradleys Logix control platforms, occasionally using Siemens Simatic S7. They are expected to specify and select adequate control hardware, including controllers, I/O (both local and remote), and communication hardware. Proficiency in programming and executing programs in PLC controllers using Rockwell Automations Studio 5000 software package is required, with experience in Siemenss TIA Portal package being a plus. The role also involves interfacing PLC controllers and programs with AC and DC drives through industrial networks, mainly Ethernet/IP and Profinet, with drive manufacturers including Allen Bradley, Siemens, ABB, Yaskawa, and Control Techniques. The individual will work closely with the Data/MES Engineering department to collaborate on developing HMI and MES programs to integrate with the control systems developed. They will develop customer-oriented documentation, including programming diagrams, network diagrams, I/O lists, single-line diagrams, electrical wiring schematics, and user manuals. Performing in-house systems tests is part of the role, as is traveling to customer sites for installation, debugging, and commissioning of complete automation systems, which occurs 20% or less of the year. Additionally, the individual will coordinate with the Project Manager to strategize milestone completion and communicate with clients to determine their needs, requirements, and expectations.
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- 10+ years work experience in industrial controls
- Proficient in PLC function block programming & troubleshooting (Rockwell/Allen-Bradley and Siemens preferred with at least some experience with Rockwell).
- AC variable speed drives configuration and troubleshooting experience (Variable frequency drives, DC drives) at 480VAC and less.
- PLC communication protocols experience (Ethernet/IP preferred).
- Ability to set up communication hardware and test designed solutions.
- HMI/SCADA programming and deployment experience, including Ignition
- Experience working for a controls system integrator in both master integration of multiple OEM control system provisions as well as machine-level control systems.
- Experience in making drawings using AutoCad Electrical.
- Knowledge of National Electrical Code (NEC) regulations.
- Design and/or implementation of controls safety systems and Safety over Ethernet
Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.