Job Description
Role Overview
We are seeking a highly skilled Process Technician with deep hands‑on experience servicing Tetra Pak thermal pasteurization and aseptic filling systems in a high‑volume beverage manufacturing environment.
This is not a general maintenance role. This position owns the end‑to‑end operation, diagnostics, and full servicing of Tetra Pak beverage processing equipment — from pasteurization through sterile filling. The ideal candidate can diagnose, repair, and replace internal components, work confidently with automation systems, and ensure strict food safety compliance.
This role supports multiple beverage brands and works closely with Production, Maintenance, QA, and Automation teams.
Key Responsibilities
• Fully service Tetra Pak thermal pasteurization systems (plate/tubular, steam‑based, VTIS)
• Maintain and troubleshoot aseptic processing systems, including sterile boundaries and hold tubes
• Diagnose and repair:
○ Heat exchangers
○ Pumps and valves
○ Homogenizers
○ Aseptic tanks (Alsafe)
• Execute and validate CIP/SIP cycles
• Perform sterilization cycles and verify proper thermal processing parameters
• Identify and resolve issues related to pressure, temperature, and flow
• Work with automation systems:
○ Allen‑Bradley / Rockwell / Siemens PLCs
○ RSLogix / ladder logic troubleshooting and minor code modifications
• Support food safety and regulatory compliance (FDA, HACCP, PMO)
• Respond to equipment failures during production and on‑call rotations
• Document maintenance work and continuous improvement opportunities
We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to HR@insightglobal.com.To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/.
Required Skills & Experience
• Hands‑on, end‑to‑end experience servicing Tetra Pak equipment only (diagnosis → repair → part replacement → validation)
• 3–5+ years fully servicing Tetra Pak beverage processing machines
• Direct experience on some or all of the following Tetra Pak equipment:
○ A3 Speed (0100, 0300, 0400, 0500) – Pull Tab & Helicap
○ A3 Flex (0400)
○ TBA‑22 (0400, 0500)
○ TSA‑21 / 22 / 30
○ TCAP‑30 (Recap & Helicap)
○ TCBP‑22 / 30 / 32 | TCBP‑70 / 71
○ TFW‑40 / 66 / 67 / 68
○ HELIX‑21 / 22 / 30
• Ownership of automation on Tetra Pak machines, including:
○ PLC troubleshooting & diagnostics
○ HMI interaction
○ Electrical & instrumentation troubleshooting
○ Minor PLC code changes
PLC platforms: Allen‑Bradley, Siemens, Rockwell
• Strong knowledge of thermal processing, HTST, aseptic controls, sterilization, and product safety
• Hands‑on experience with Tetra Pak VTIS, homogenizers, and Alsafe aseptic tanks
• Experience with CIP/SIP, heat exchangers, sterilization cycles, and aseptic processing
• Ability to read P&IDs, wiring diagrams, control schematics, and OEM documentation
• Strong mechanical skills (pumps, valves, pneumatics, hydraulics, fluid systems)
• Experience in FDA‑regulated food or beverage manufacturing
• English fluency (read, write, speak)
• Willingness to be on‑call and work overtime
• No degree required — hands‑on Tetra Pak experience is the qualifier
PHYSICAL REQUIREMENTS
• Lift up to 50 lbs
• Stand/walk for extended periods
• Work in cold (≤34°F), wet, humid, and noisy environments
Exposure to chemicals and moving equipment
Nice to Have Skills & Experience
PREFERRED / NICE‑TO‑HAVE
• Advanced PLC troubleshooting or programming
• Beverage manufacturing background (juice, dairy, kombucha, protein drinks)
• CIP optimization or predictive maintenance experience
Experience with production volumes: 1000s, 500s, 250B, 200s, 125s
Benefit packages for this role will start on the 1st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.